ok, a bit of an update here.
My nim server is at:
root@nim[ / ]:oslevel -s
5300-06-01-0000
/tmp is still 'small' only 48 MByte, and hd5 is 2x 16MB, or 32MByte
bosboot is 'reasonably' small....
root@nim[ / ]:bosboot -a
bosboot: Boot image is 32951 512 byte blocks.
Doing two client installs: one with all devices, one with all devices set to No.
All devices: number of filesets to install is: 843
Min. devices: number of filesets to install is: 287 - install time approx 14 minutes, followed by an error.
0301-152 bosboot: not enough file space to create:
bootimage
/tmp has 32366 free KB.
bootimage needs 32530 KB.
BOS Install: Could not create boot image.
ID# OPTION
1 Continue
2 Perform System Maintenance and Then Continue
Enter ID number:
I enter #2, enlarge /tmp, and run bosboot -ad hdisk0
# chfs -a size=+1 /tmp
Filesystem size changed to 98304
# bosboot -ad hdisk0
bosboot: Boot image is 20306 512 byte blocks
hd5 is one PP of 16 Mbyte, 20306 512 byte blocks is roughly 10M byte, it fits, so I really enter exit.
NOTE: through experience I have learned, the BOS Installer does not repeat the last failed statement (bosboot in htis case). You must bring the installation to the point it needs to be before using exit to complete the install. The text says: "creating the boot image" but that was only the message to display if the previous command was running successfully.
The ALL devices system has the same error message after 25 minutes...
The first bosboot attempt fails (/tmp is enlarged to same size above)....
# bos -ad hdisk0
dd: write error: No such device or address
32944+1 records in
514+1 records out
0301-161 bosboot: dd failed to copy bootimage
0301-165 bosboot: WARNING! bosboot failed - do not attempt to boot device.
I'll increase hd5 by 1 PP to 32M byte. And the command succeds....
# bosboot -ad hdisk0
bosboot: Boot image is 32945 512 byte blocks
Just a bit too large for a 16M byte boot logical volume.
Ok. The point of all this. When updating to a new kernel - verify that your new boot logical volume has been successfully created. Technology Levels, by default, install all devices.